Here’s What Every Manufacturer Should Know About FIBC Bulk Bag Testing!

For every industry dealing with bulk quantities of material, whether it be their manufacturing hub or dispatch centre, FIBC bulk bags are essential. These bulk bags offer efficient, economical, and ecological solutions to store and transport bulk quantities with utmost ease and flexibility. From agricultural produce and the chemical industry to construction and pharmaceuticals, FIBC bulk bags are a go-to solution for all of your specific needs. However, the versatility of these bags can only be determined if they withstand external conditions without failing and by protecting the goods. This is where FIBC bulk bag testing comes into play. 

In this article, we’ll discuss various aspects and components of FIBC bulk bag testing, compliance, quality assurance, and much more.

What Is FIBC Bulk Bag Testing?

FIBC bulk bag testing may be a comprehensive preparation that looks at the quality, strength, and execution of bulk bags beneath a run of stressors. This testing guarantees that the bags can withstand the weight they’re outlined for and perform well beneath typical handling, capacity, and transport conditions. Other various aspects of the FIBC bulk bag testing are texture, lifting loops, filling and discharge spout options, and seams. These tests are basic for the assembly of both industry standards and the expectations of clients who depend on bulk bags for secure and productive fabric handling.

Various FIBC Bulk Bag Tests For Safety, Performance, And Quality Assurance

For ensuring the topmost quality of the bulk bags testing is essential. FIBC bulk bag testing procedure entails several types of tests for safety, performance, and quality assurance. A few of the several tests are as follows:

• Stacking Test

To ensure space optimization and stacked storage in warehouses or during transport, stacking tests are essential for FIBC bulk bags. This test is performed to determine the ability to withstand the pressure of other bags stacked on top of them. By ensuring that bags won’t collapse under pressure, the stacking test helps prevent product loss and other unnecessary accidents.

• Drop Test

The drop test assesses a bag’s capacity to resist drops from an assigned stature. This test mimics scenarios where the bag could be dropped while dealing with, especially forklift operators. The FIBC bulk bags are dropped in several orientations to guarantee they can withstand stuns and impacts, reducing the hazard of item spillage.

• Topple Test

The topple test surveys the soundness of the FIBC bulk bags, especially when stacked. This FIBC bulk bag test ensures that the bag maintains its structure even when it experiences a weight shift. This procedure easily eliminates the risks associated with to toppling of the bulk bags such as safety hazards, damage to the products, spilling risks, and more.

• Righting Test

One of the main test procedures of the FIBC bulk bag testing is the righting test. This test evaluates the capacity of the bag to return to its upright position whenever it gets tilted or lifted. It’s especially valuable for bags that are handled in challenging or unpleasant conditions because it affirms the bag’s solidness and capacity to recapture its balance.

• Tear Test

The tear test decides how well the FIBC bulk bags can withstand the potential tears and abrasions. This can be vital because minor damages amid travel or dealing can heighten, driving to pack burst. Testing for tear resistance helps ensure that the texture of the FIBC bulk bag is strong and sturdy.

• Vibration Test

The vibration test in FIBC bulk bag testing checks the bag’s flexibility against delayed vibrations, ordinarily experienced amid transportation by truck or train. This test guarantees that the bag can hold its content without losing its auxiliary integrity, even when subjected to continuous development.

Each of the FIBC bulk bag testing procedures plays an imperative part in guaranteeing the toughness and unwavering quality of FIBC bulk bags, particularly when they are entrusted with handling heavy and sometimes hazardous materials. Passing these tests implies that the bags are secure for use across various businesses and transportation strategies.

Australian Standard And Compliance For FIBC Bulk Bag

FIBC bulk bags undergo stringent testing procedures as well as Australian standard AS 3668-1989 and compliance tests.

• AS 3668-1989: The Australian standards indicate prerequisites for FIBC bulk bags, covering safe practices from filing to discharge and lifting to transporting. Compliance guarantees that the FIBC bulk bags can handle thorough industrial conditions.
• UN Certification: For bulk bags that are used for transporting hazardous materials, UN Certification is a must-have compliance. These FIBC bulk bags undergo additional tests to conform to the UN standards. Further, they are being classified as per their hazard-handling capacities. This is particularly important for industries like chemicals and pharmaceuticals, where safety is a top priority.
• ISO21898: As a universal standard, ISO 21898 certifies that FIBC bulk bags meet worldwide execution practices, quality benchmarks, safe handling and transporting, and much more. The international standards set by ISO 21898 also guarantee that buyers always have the durability and quality consistency of the bags by their side.

Implementing Quality Assurance In FIBC Bulk Bag Production

Quality assurance is one of the crucial aspects of FIBC bulk bag protection. Manufacturers like Wales Industries practise a range of QA tests to ensure that the bag meets the required standards before it reaches the end customer. A few of the strategies include:

• Raw Material Testing: Guarantee that the polypropylene and other materials utilised in production are of high quality and free from defects.
• Regular Audits: Standard assessments and reviews of the manufacturing process offer assistance in ensuring consistency and identifying areas of improvement.
• Traceability Frameworks: Numerous manufacturers execute traceability frameworks to track each bag from raw material through to the finished product. This makes a difference in distinguishing top-quality FIBC bulk bags from standard ones.

Final Words

To select the right bag one needs to have a firm knowledge regarding the FIBC bulk bag testing procedures. The procedure of selecting the right FIBC bulk bag for your industrial requirements involves understanding the testing procedures, standards, and quality assurance. FIBC bulk bags that have undergone all the required tests and compliances are of the top quality offering greater resilience, durability, ease of handling, eco-friendliness, and many more benefits. 

FAQs

What is the safety factor of Bulk bags?

The safety factor of a FIBC bulk bag refers to its strength compared to the safe working load (SWL). Most FIBCs are designed with a safety factor of 5:1 or 6:1, meaning that they can handle up to five or six times their SWL during testing.

Choosing Wales Industries as your FIBC bulk bag manufacturer means choosing bags that meet stringent quality standards and industrial standards. Get in touch with Wales Industries to explore more about FIBC bulk bag testing.